Biomass Combined Heat and Power (CHP) Systems

Combined Heat and Power (CHP) is the simultaneous generation of multiple forms of useful energy (usually mechanical and thermal) in a single, integrated system. In conventional electricity generation systems, about 35% of the energy potential contained in the fuel is converted on average into electricity, whilst the rest is lost as waste heat. CHP systems use both electricity and heat and therefore can achieve an efficiency of up to 90%.

CHP systems consist of a number of individual components—prime mover (heat engine), generator, heat recovery, and electrical interconnection—configured into an integrated whole. Prime movers for CHP units include reciprocating engines, combustion or gas turbines, steam turbines, microturbines, and fuel cells.

A typical CHP system provides:

  • Distributed generation of electrical and/or mechanical power.
  • Waste-heat recovery for heating, cooling, or process applications.
  • Seamless system integration for a variety of technologies, thermal applications, and fuel types.

The success of any biomass-fuelled CHP project is heavily dependent on the availability of a suitable biomass feedstock freely available in urban and rural areas.

Rural Resources Urban Resources
Forest residues Urban wood waste
Wood wastes Municipal solid wastes
Crop residues Agro-industrial wastes
Energy crops Food processing residues
Animal manure Sewage

Technology Options

Reciprocating or internal combustion engines (ICEs) are among the most widely used prime movers to power small electricity generators. Advantages include large variations in the size range available, fast start-up, good efficiencies under partial load efficiency, reliability, and long life.

Steam turbines are the most commonly employed prime movers for large power outputs. Steam at lower pressure is extracted from the steam turbine and used directly or is converted to other forms of thermal energy. System efficiencies can vary between 15 and 35% depending on the steam parameters.

Co-firing of biomass with coal and other fossil fuels can provide a short-term, low-risk, low-cost option for producing renewable energy while simultaneously reducing the use of fossil fuels. Biomass can typically provide between 3 and 15 percent of the input energy into the power plant. Most forms of biomass are suitable for co-firing.

Steam engines are also proven technology but suited mainly for constant speed operation in industrial environments. Steam engines are available in different sizes ranging from a few kW to more than 1 MWe.

A gas turbine system requires landfill gas, biogas, or a biomass gasifier to produce the gas for the turbine. This biogas must be carefully filtered of particulate matter to avoid damaging the blades of the gas turbine.  

Stirling engines utilize any source of heat provided that it is of sufficiently high temperature. A wide variety of heat sources can be used but the Stirling engine is particularly well-suited to biomass fuels. Stirling engines are available in the 0.5 to 150 kWe range and a number of companies are working on its further development.

A micro-turbine recovers part of the exhaust heat for preheating the combustion air and hence increases overall efficiency to around 20-30%. Several competing manufacturers are developing units in the 25-250kWe range. Advantages of micro-turbines include compact and light weight design, a fairly wide size range due to modularity, and low noise levels.

Fuel cells are electrochemical devices in which hydrogen-rich fuel produces heat and power. Hydrogen can be produced from a wide range of renewable and non-renewable sources. A future high temperature fuel cell burning biomass might be able to achieve greater than 50% efficiency.

Conclusions

CHP technologies are well suited for Clean Development Mechanism (CDM) and sustainable development projects, because they are, in general, socio-economically attractive and technologically mature and reliable. In developing countries, cogeneration can easily be integrated in many industries, especially agriculture and food-processing, taking advantage of the biomass residues of the production process. This has the dual benefits of lowering fuel costs and solving waste disposal issues.

 

Importance of Anaerobic Digestion in Rural Areas

Anaerobic digestion proves to be a beneficial technology in various spheres. Biogas produced is a green replacement of unprocessed fuels (like fuel wood, dung cakes, crop residues). It is a cost effective replacement for dung cakes and conventional domestic fuels like LPG or kerosene. Anaerobic digestion has the potential to meet the energy requirements in rural areas, and also counter the effects of reckless burning of biomass resources.

An additional benefit is that the quantity of digested slurry is the same as that of the feedstock fed in a biogas plant. This slurry can be dried and sold as high quality compost. The nitrogen-rich compost indirectly reduces the costs associated with use of fertilizers. It enriches the soil, improves its porosity, buffering capacity and ion exchange capacity and prevents nutrient depletion thus improving the crop quality. This means increased income for the farmer.

Further, being relatively-clean polluting cooking fuel; biogas reduces the health risks associated with conventional chulhas. Thinking regionally, decreased residue burning brings down the seasonal high pollutant levels in air, ensuring a better environmental quality.

Anaerobic digestion thus proves to be more efficient in utilization of crop residues. The social benefits associated with biomethanation, along with its capacity to generate income for the rural households make it a viable alternative for conventional methods.

Contributed by Ritika Tewari, TERI University, New Delhi

Organic Waste Management

Most of the organic waste generated in developing countries is dumped into the landfills. It is a sheer waste of such biodegradable waste capable of generating energy to be sent into the landfills. There it is not only responsible for large scale green house gas emissions, but also becomes a health hazard and creates terrestrial pollution.

There are numerous places which are the sources of large amounts of food waste and hence a proper food-waste management strategy needs to be devised for them to make sure that either they are disposed off in a safe manner or utilized efficiently. These places include hotels, restaurants, malls, residential societies, college/school/office canteens, religious mass cooking places, airline caterers, food and meat processing industries and vegetable markets which generate organic waste of considerable quantum on a daily basis.

The anaerobic digestion technology is highly apt in dealing with the chronic problem of organic waste management in urban societies. Although the technology is commercially viable in the longer run, the high initial capital cost is a major hurdle towards its proliferation. The onus is on the governments to create awareness and promote such technologies in a sustainable manner. At the same time, entrepreneurs, non-governmental organizations and environmental agencies should also take inspiration from successful food waste-to-energy projects in other countries and try to set up such facilities in Indian cities and towns.

Contributed by Mr. Setu Goyal, TERI University, New Delhi

Woody Biomass Utilization and Sustainability

Harvesting practices remove only a small portion of branches and tops leaving sufficient biomass to conserve organic matter and nutrients. Moreover, the ash obtained after combustion of biomass compensates for nutrient losses by fertilizing the soil periodically in natural forests as well as fields. The impact of forest biomass utilization on the ecology and biodiversity has been found to be insignificant. Infact, forest residues are environmentally beneficial because of their potential to replace fossil fuels as an energy source.

Plantation of energy crops on abandoned agricultural land will lead to an increase in species diversity. The creation of structurally and species diverse forests helps in reducing the impacts of insects, diseases and weeds. Similarly the artificial creation of diversity is essential when genetically modified or genetically identical species are being planted. Short-rotation crops give higher yields than forests so smaller tracts are needed to produce biomass which results in the reduction of area under intensive forest management. An intelligent approach in forest management will go a long way in the realization of sustainability goals.

Improvements in agricultural practices promises to increased biomass yields, reductions in cultivation costs, and improved environmental quality. Extensive research in the fields of plant genetics, analytical techniques, remote sensing and geographic information systems (GIS) will immensely help in increasing the energy potential of biomass feedstock.

Bioenergy systems offer significant possibilities for reducing greenhouse gas emissions due to their immense potential to replace fossil fuels in energy production. Biomass reduces emissions and enhances carbon sequestration since short-rotation crops or forests established on abandoned agricultural land accumulate carbon in the soil. Bioenergy usually provides an irreversible mitigation effect by reducing carbon dioxide at source, but it may emit more carbon per unit of energy than fossil fuels unless biomass fuels are produced unsustainably.

Biomass can play a major role in reducing the reliance on fossil fuels by making use of thermo-chemical conversion technologies. In addition, the increased utilization of biomass-based fuels will be instrumental in safeguarding the environment, generation of new job opportunities, sustainable development and health improvements in rural areas. The development of efficient biomass handling technology, improvement of agro-forestry systems and establishment of small and large-scale biomass-based power plants can play a major role in rural development. Biomass energy could also aid in modernizing the agricultural economy.

A large amount of energy is expended in the cultivation and processing of crops like sugarcane, coconut, and rice which can met by utilizing energy-rich residues for electricity production. The integration of biomass-fueled gasifiers in coal-fired power stations would be advantageous in terms of improved flexibility in response to fluctuations in biomass availability and lower investment costs. The growth of the bioenergy industry can also be achieved by laying more stress on green power marketing.

Carbon Sequestration and Biochar

Biochar sequestration is considered carbon negative as it results in a net decrease in atmospheric carbon dioxide over centuries or millennia time scales. Instead of allowing the organic matter to decompose and emit CO2, pyrolysis can be used to sequester the carbon and  remove circulating carbon dioxide from the atmosphere and stores it in virtually permanent soil carbon pools, making it a carbon-negative process.

According to Johannes Lehmann of Cornell University, biochar sequestration could make a big difference in the fossil fuel emissions worldwide and act as a major player in the global carbon market with its robust, clean and simple production technology. The use of pyrolysis also provides an opportunity for the processing of agricultural residues, wood wastes and municipal solid waste into useful clean energy. Although some  organic matter is necessary for agricultural soil to maintain its productivity, much of the agricultural waste can be turned directly into biochar, bio-oil, and syngas. Pyrolysis transforms organic material such as agricultural residues and wood chips into three main components: syngas, bio-oil and biochar (which contain about 60 per cent of the carbon contained in the biomass.

Advisory and Consulting Services in Waste-to-Energy and Biomass Energy

BioEnergy Consult is committed to the development of sustainable energy systems based on non-food biomass resources and different types of wastes. We provide a wide range of cost-effective services that are specially designed to your needs, be it determining project feasibility, evaluating risks, preparing business plans, designing training modules or arranging project finance.

Please visit http://www.bioenergyconsult.com for more information on our capabilities, and feel free to contact us. We shall be happy to offer assistance in the development of your waste-to-energy, waste management, biomass energy and sustainable development ventures.

Email: info@bioenergyconsult.com

Food Waste-to-Energy

The waste management hierarchy suggests that reduce, reuse and recycling should always be given preference in a typical waste management system. However, these options cannot be applied uniformly for all kinds of wastes. For examples, organic waste is quite difficult to deal with using the conventional 3R strategy.  Of the different types of organic wastes available, food waste holds the highest potential in terms of economic exploitation as it contains high amount of carbon and can be efficiently converted into biogas and organic fertilizer.

There are numerous places which are the sources of large amounts of food waste and hence a proper food-waste management strategy needs to be devised for them to make sure that either they are disposed off in a safe manner or utilized efficiently. These places include hotels, restaurants, malls, residential societies, college/school/office canteens, religious mass cooking places, airline caterers, food and meat processing industries and vegetable markets which generate organic waste of considerable quantum on a daily basis.

The anaerobic digestion technology is highly apt in dealing with the chronic problem of organic waste management in urban societies. Although the technology is commercially viable in the longer run, the high initial capital cost is a major hurdle towards its proliferation. The onus is on the governments to create awareness and promote such technologies in a sustainable manner. At the same time, entrepreneurs, non-governmental organizations and environmental agencies should also take inspiration from successful food waste-to-energy projects in other countries and try to set up such facilities in Indian cities and towns.

Renewable Energy in Jordan

Jordan has been the leader in the development of renewable energy systems in the Middle East, with its tremendous renewable energy potential in the form of wind, solar, biomass and waste-to-energy. Renewable energy accounted for about 2% of the energy consumption in 2009, and the country has set ambitious targets to raise this share to 7% in 2015 and 10% in 2020. To achieve these figures, more than 1200MW of renewable energy projects are expected to be implemented in the coming decade, with emphasis on solar and wind energy. Jordan will require investments in the range of USD 1.4 – 2.1 billion within the next 10 years to realize its clean energy potential. The Government of Jordan has pledged its full support to the developmental initiatives in the renewable energy and energy efficiency sector through continuous cooperation with international partners, donors and private investors.

For full access to the Jordan country report, please contact the author at salman@bioenergyconsult.com

BioEnergy Consult- Provider of Waste-to-Energy Solutions

BioEnergy Consult is committed to the development of sustainable energy systems based on non-food renewable resources and different types of wastes. Our primary mission is to promote Renewable Energy and Sustainable Development worldwide, particularly in developing countries. We are actively engaged in the conceptualization, promotion, implementation, development and financing of Biomass Energy, Waste-to-Energy, Sustainable Biofuels, Waste Management and Alternative Energy ventures in different parts of the world.

BioEnergy Consult promises to address many environmental issues, especially global warming and greenhouse gases emissions, and foster sustainable development among poor communities. The potential role of alternative energy systems in transforming global energy outlook, and addressing climate change concerns, is enormous. We endeavour to bring Sustainable Energy Technologies within the reach of developing countries and to create a mass awareness about the challenges posed by environmental issues like Climate Change and Global Warming.

BioEnergy Consult is an organization with a well-defined mission: To provide cost-effective sustainable solutions through environmentally-safe and well-proven Alternative Energy Systems and Waste-to-Energy Technologies to ensure better Quality of Life.

BioEnergy Consult welcomes inquiries, comments and feedback from entrepreneurs, technology firms, governments, NGOs, investors, social groups, researchers and general public. Please feel free to contact us for business inquiries, partnership, collaboration, expert opinion, discussion or information.

Email: info@bioenergyconsult.com

Website: http://www.bioenergyconsult.com

Cellulosic Ethanol Feedstock in India

In India, the leading biofuel feedstock today is sugarcane molasses, which is processed to yield bioethanol that can be blended into gasoline (petrol). Sugarcane requires good land and large amounts of irrigation water, which are difficult for the poor to obtain. The bioethanol industry buys its molasses feedstock from the sugar factories. Sugar is the main objective of the sugarcane industry; molasses are simply a byproduct. As such, the unreliability of supply of molasses is a major constraint to biofuels development based on this feedstock.

Even though India is an agrarian economy, the energy potential of agricultural residues has not been realized till now by policy-makers and masses. Most of the biomass wastes are inefficiently used for domestic purposes in absence of reliable and cheaper source of energy. The main crops produced in India are wheat, maize, rice, sorghum, sugarcane and barley. India is among the market leaders in the production of these crops and has tremendous potential to convert lignocellulosic crop residues into ethanol.

Socio-economic and Environmental Benefits of Waste-to-Energy

Waste-to-energy technologies hold the potential to create renewable energy from waste matter, including municipal solid waste, industrial waste, agricultural waste, and industrial byproducts. Besides recovery of substantial energy, these technologies can lead to a substantial reduction in the overall waste quantities requiring final disposal, which can be better managed for safe disposal in a controlled manner. Waste-to-energy systems can contribute substantially to GHG mitigation through both reductions of fossil carbon emissions and long-term storage of carbon in biomass wastes. Modern waste-to-energy systems options offer significant, cost-effective and perpetual opportunities for greenhouse gas emission reductions.

Additional benefits offered are employment creation in rural areas, reduction of a country’s dependency on imported energy carriers (and the related improvement of the balance of trade), better waste control, and potentially benign effects with regard to biodiversity, desertification, recreational value, etc. In summary, waste-to-energy can significantly contribute to sustainable development both in developed and less developed countries. Waste-to-energy is not only a solution to reduce the volume of waste that is and provide a supplemental energy source, but also yields a number of social benefits that cannot easily be quantified.

Primary Biomass Conversion Technologies – Thermochemical

A wide range of technologies exists to convert the energy stored in biomass to more useful forms of energy. These technologies can be classified according to the principal energy carrier produced in the conversion process. Carriers are in the form of heat, gas, liquid and/or solid products, depending on the extent to which oxygen is admitted to the conversion process (usually as air). The three principal methods of thermo-chemical conversion corresponding to each of these energy carriers are combustion in excess air, gasification in reduced air, and pyrolysis in the absence of air.

Conventional combustion technologies raise steam through the combustion of biomass. This steam may then be expanded through a conventional turbo-alternator to produce electricity. A number of combustion technology variants have been developed. Underfeed stokers are suitable for small scale boilers up to 6 MWth. Grate type boilers are widely deployed. They have relatively low investment costs, low operating costs and good operation at partial loads. However, they can have higher NOx emissions and decreased efficiencies due to the requirement of excess air, and they have lower efficiencies.

Fluidized bed combustors (FBC), which use a bed of hot inert material such as sand, are a more recent development. Bubbling FBCs are generally used at 10-30 MWth capacity, while Circulating FBCs are more applicable at larger scales. Advantages of FBCs are that they can tolerate a wider range of poor quality fuel, while emitting lower NOx levels.

Gasification of biomass takes place in a restricted supply of oxygen and occurs through initial devolatilization of the biomass, combustion of the volatile material and char, and further reduction to produce a fuel gas rich in carbon monoxide and hydrogen. This combustible gas has a lower calorific value than natural gas but can still be used as fuel for boilers, for engines, and potentially for combustion turbines after cleaning the gas stream of tars and particulates. If gasifiers are ‘air blown’, atmospheric nitrogen dilutes the fuel gas to a level of 10-14 percent that of the calorific value of natural gas. Oxygen and steam blown gasifiers produce a gas with a somewhat higher calorific value. Pressurized gasifiers are under development to reduce the physical size of major equipment items.

A variety of gasification reactors have been developed over several decades. These include the smaller scale fixed bed updraft, downdraft and cross flow gasifiers, as well as fluidized bed gasifiers for larger applications. At the small scale, downdraft gasifiers are noted for their relatively low tar production, but are not suitable for fuels with low ash melting point (such as straw). They also require fuel moisture levels to be controlled within narrow levels.

Pyrolysis is the term given to the thermal degradation of wood in the absence of oxygen. It enables biomass to be converted to a combination of solid char, gas and a liquid bio-oil. Pyrolysis technologies are generally categorized as “fast” or “slow” according to the time taken for processing the feed into pyrolysis products. These products are generated in roughly equal proportions with slow pyrolysis. Using fast pyrolysis, bio-oil yield can be as high as 80 percent of the product on a dry fuel basis. Bio-oil can act as a liquid fuel or as a feedstock for chemical production. A range of bio-oil production processes are under development, including fluid bed reactors, ablative pyrolysis, entrained flow reactors, rotating cone reactors, and vacuum pyrolysis.