Focus on Wood-based Bioenergy

the benefits of wood-based bioenergy all depend on what is harvested, where it is harvested from, how it is harvested, how it is transported, how it is utilized as an energy source, the time horizon considered, and the alternative fate of the feedstock material. An energy portfolio that includes wood-based bioenergy is a better long-term strategy than other viable alternatives.

Much of our nation’s energy (both liquid transportation fuels and electric power) is derived from “fossil fuels,” which include oil, coal, and natural gas.

There are several drawbacks to these energy sources:

  • They are non-renewable resources. Once existing deposits are used up, they are gone. Through new technology we have gotten better at finding and accessing more of these deposits, which has kept supplies plentiful, but ultimately they are finite.
  • Their use converts carbon stored the earth to carbon dioxide which is released into the atmosphere. Rising concentrations of carbon dioxide in the atmosphere changes global climate, with a myriad of consequences.
  • Prices are unstable and usually climbing, impacting all areas of our lives and economy and our nation’s foreign policy.
  • Extraction (e.g. mining, offshore drilling, fracking, etc.) can harm the environment, especially if there is an accident.

The advantages of bioenergy is that it can be renewable, locally…

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A Glance at Biomass Resources

Manure, a field in Randers in Denmark
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Biomass energy projects provide major business opportunities, environmental benefits, and rural development.  Feedstocks can be obtained from a wide array of sources without jeopardizing the food and feed supply, forests, and biodiversity in the world.

Agricultural Residues

Crop residues encompasses all agricultural wastes such as bagasse, straw, stem, stalk, leaves, husk, shell, peel, pulp, stubble, etc. Large quantities of crop residues are produced annually worldwide, and are vastly underutilised. Rice produces both straw and rice husks at the processing plant which can be conveniently and easily converted into energy. Significant quantities of biomass remain in the fields in the form of cob when maize is harvested which can be converted into energy. Sugar cane harvesting leads to harvest residues in the fields while processing produces fibrous bagasse, both of which are good sources of energy. Harvesting and processing of coconuts produces quantities of shell and fibre that can be utilized.

Current farming practice is usually to plough these residues back into the soil, or they are burnt, left to decompose, or grazed by cattle. These residues could be processed into liquid fuels or thermochemical processed to produce electricity and heat. Agricultural residues are characterized by seasonal availability and have characteristics that differ from other solid fuels such as wood, charcoal, char briquette. The main differences are the high content of volatile matter and lower density and burning time.

Animal Waste

There are a wide range of animal wastes that can be used as sources of biomass energy. The most common sources are animal and poultry manures. In the past this waste was recovered and sold as a fertilizer or simply spread onto agricultural land, but the introduction of tighter environmental controls on odour and water pollution means that some form of waste management is now required, which provides further incentives for waste-to-energy conversion.

The most attractive method of converting these waste materials to useful form is anaerobic digestion which gives biogas that can be used as a fuel for internal combustion engines, to generate electricity from small gas turbines, burnt directly for cooking, or for space and water heating.

Forestry Residues

Forestry residues are generated by operations such as thinning of plantations, clearing for logging roads, extracting stem-wood for pulp and timber, and natural attrition. Harvesting may occur as thinning in young stands, or cutting in older stands for timber or pulp that also yields tops and branches usable for biomass energy. Harvesting operations usually remove only 25 to 50 percent of the volume, leaving the residues available as biomass for energy.

Stands damaged by insects, disease or fire are additional sources of biomass. Forest residues normally have low density and fuel values that keep transport costs high, and so it is economical to reduce the biomass density in the forest itself.

Wood Wastes

Wood processing industries primarily include sawmilling, plywood, wood panel, furniture, building component, flooring, particle board, moulding, jointing and craft industries. Wood wastes generally are concentrated at the processing factories, e.g. plywood mills and sawmills. The amount of waste generated from wood processing industries varies from one type industry to another depending on the form of raw material and finished product.

Generally, the waste from wood industries such as saw millings and plywood, veneer and others are sawdust, off-cuts, trims and shavings. Sawdust arise from cutting, sizing, re-sawing, edging, while trims and shaving are the consequence of trimming and smoothing of wood. In general, processing of 1,000 kg of wood in the furniture industries will lead to waste generation of almost half (45 %), i.e. 450 kg of wood. Similarly, when processing 1,000 kg of wood in sawmill, the waste will amount to more than half (52 %), i.e. 520 kg wood.

Industrial Wastes

The food industry produces a large number of residues and by-products that can be used as biomass energy sources. These waste materials are generated from all sectors of the food industry with everything from meat production to confectionery producing waste that can be utilised as an energy source.

Solid wastes include peelings and scraps from fruit and vegetables, food that does not meet quality control standards, pulp and fibre from sugar and starch extraction, filter sludges and coffee grounds. These wastes are usually disposed of in landfill dumps.

Liquid wastes are generated by washing meat, fruit and vegetables, blanching fruit and vegetables, pre-cooking meats, poultry and fish, cleaning and processing operations as well as wine making.

These waste waters contain sugars, starches and other dissolved and solid organic matter. The potential exists for these industrial wastes to be anaerobically digested to produce biogas, or fermented to produce ethanol, and several commercial examples of waste-to-energy conversion already exist.

Pulp and paper industry is considered to be one of the highly polluting industries and consumes large amount of energy and water in various unit operations. The wastewater discharged by this industry is highly heterogeneous as it contains compounds from wood or other raw materials, processed chemicals as well as compound formed during processing.  Black liquor can be judiciously utilized for production of biogas using anaerobic UASB technology.

Municipal Solid Wastes and Sewage

Millions of tonnes of household waste are collected each year with the vast majority disposed of in open fields. The biomass resource in MSW comprises the putrescibles, paper and plastic and averages 80% of the total MSW collected. Municipal solid waste can be converted into energy by direct combustion, or by natural anaerobic digestion in the engineered landfill. At the landfill sites the gas produced by the natural decomposition of MSW (approximately 50% methane and 50% carbon dioxide) is collected from the stored material and scrubbed and cleaned before feeding into internal combustion engines or gas turbines to generate heat and power. The organic fraction of MSW can be anaerobically stabilized in a high-rate digester to obtain biogas for electricity or steam generation.

Sewage is a source of biomass energy that is very similar to the other animal wastes. Energy can be extracted from sewage using anaerobic digestion to produce biogas. The sewage sludge that remains can be incinerated or undergo pyrolysis to produce more biogas.

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Woody Biomass Utilization and Sustainability

Harvesting practices remove only a small portion of branches and tops leaving sufficient biomass to conserve organic matter and nutrients. Moreover, the ash obtained after combustion of biomass compensates for nutrient losses by fertilizing the soil periodically in natural forests as well as fields. The impact of forest biomass utilization on the ecology and biodiversity has been found to be insignificant. Infact, forest residues are environmentally beneficial because of their potential to replace fossil fuels as an energy source.

Plantation of energy crops on abandoned agricultural land will lead to an increase in species diversity. The creation of structurally and species diverse forests helps in reducing the impacts of insects, diseases and weeds. Similarly the artificial creation of diversity is essential when genetically modified or genetically identical species are being planted. Short-rotation crops give higher yields than forests so smaller tracts are needed to produce biomass which results in the reduction of area under intensive forest management. An intelligent approach in forest management will go a long way in the realization of sustainability goals.

Improvements in agricultural practices promises to increased biomass yields, reductions in cultivation costs, and improved environmental quality. Extensive research in the fields of plant genetics, analytical techniques, remote sensing and geographic information systems (GIS) will immensely help in increasing the energy potential of biomass feedstock.

Bioenergy systems offer significant possibilities for reducing greenhouse gas emissions due to their immense potential to replace fossil fuels in energy production. Biomass reduces emissions and enhances carbon sequestration since short-rotation crops or forests established on abandoned agricultural land accumulate carbon in the soil. Bioenergy usually provides an irreversible mitigation effect by reducing carbon dioxide at source, but it may emit more carbon per unit of energy than fossil fuels unless biomass fuels are produced unsustainably.

Biomass can play a major role in reducing the reliance on fossil fuels by making use of thermo-chemical conversion technologies. In addition, the increased utilization of biomass-based fuels will be instrumental in safeguarding the environment, generation of new job opportunities, sustainable development and health improvements in rural areas. The development of efficient biomass handling technology, improvement of agro-forestry systems and establishment of small and large-scale biomass-based power plants can play a major role in rural development. Biomass energy could also aid in modernizing the agricultural economy.

A large amount of energy is expended in the cultivation and processing of crops like sugarcane, coconut, and rice which can met by utilizing energy-rich residues for electricity production. The integration of biomass-fueled gasifiers in coal-fired power stations would be advantageous in terms of improved flexibility in response to fluctuations in biomass availability and lower investment costs. The growth of the bioenergy industry can also be achieved by laying more stress on green power marketing.

Primary Biomass Conversion Technologies – Thermochemical

A wide range of technologies exists to convert the energy stored in biomass to more useful forms of energy. These technologies can be classified according to the principal energy carrier produced in the conversion process. Carriers are in the form of heat, gas, liquid and/or solid products, depending on the extent to which oxygen is admitted to the conversion process (usually as air). The three principal methods of thermo-chemical conversion corresponding to each of these energy carriers are combustion in excess air, gasification in reduced air, and pyrolysis in the absence of air.

Conventional combustion technologies raise steam through the combustion of biomass. This steam may then be expanded through a conventional turbo-alternator to produce electricity. A number of combustion technology variants have been developed. Underfeed stokers are suitable for small scale boilers up to 6 MWth. Grate type boilers are widely deployed. They have relatively low investment costs, low operating costs and good operation at partial loads. However, they can have higher NOx emissions and decreased efficiencies due to the requirement of excess air, and they have lower efficiencies.

Fluidized bed combustors (FBC), which use a bed of hot inert material such as sand, are a more recent development. Bubbling FBCs are generally used at 10-30 MWth capacity, while Circulating FBCs are more applicable at larger scales. Advantages of FBCs are that they can tolerate a wider range of poor quality fuel, while emitting lower NOx levels.

Gasification of biomass takes place in a restricted supply of oxygen and occurs through initial devolatilization of the biomass, combustion of the volatile material and char, and further reduction to produce a fuel gas rich in carbon monoxide and hydrogen. This combustible gas has a lower calorific value than natural gas but can still be used as fuel for boilers, for engines, and potentially for combustion turbines after cleaning the gas stream of tars and particulates. If gasifiers are ‘air blown’, atmospheric nitrogen dilutes the fuel gas to a level of 10-14 percent that of the calorific value of natural gas. Oxygen and steam blown gasifiers produce a gas with a somewhat higher calorific value. Pressurized gasifiers are under development to reduce the physical size of major equipment items.

A variety of gasification reactors have been developed over several decades. These include the smaller scale fixed bed updraft, downdraft and cross flow gasifiers, as well as fluidized bed gasifiers for larger applications. At the small scale, downdraft gasifiers are noted for their relatively low tar production, but are not suitable for fuels with low ash melting point (such as straw). They also require fuel moisture levels to be controlled within narrow levels.

Pyrolysis is the term given to the thermal degradation of wood in the absence of oxygen. It enables biomass to be converted to a combination of solid char, gas and a liquid bio-oil. Pyrolysis technologies are generally categorized as “fast” or “slow” according to the time taken for processing the feed into pyrolysis products. These products are generated in roughly equal proportions with slow pyrolysis. Using fast pyrolysis, bio-oil yield can be as high as 80 percent of the product on a dry fuel basis. Bio-oil can act as a liquid fuel or as a feedstock for chemical production. A range of bio-oil production processes are under development, including fluid bed reactors, ablative pyrolysis, entrained flow reactors, rotating cone reactors, and vacuum pyrolysis.

Woody Biomass Conversion Technologies

There are many ways to generate electricity from biomass using thermo-chemical pathway. These include directly-fired or conventional steam approach, co-firing, pyrolysis and gasification.

1. Direct Fired or Conventional Steam Boiler

Most of the woody biomass-to-energy plants use direct-fired system or conventional steam boiler, whereby biomass feedstock is directly burned to produce steam leading to generation of electricity. In a direct-fired system, biomass is fed from the bottom of the boiler and air is supplied at the base. Hot combustion gases are passed through a heat exchanger in which water is boiled to create steam.

Biomass is dried, sized into smaller pieces and then pelletized or briquetted before firing. Pelletization is a process of reducing the bulk volume of biomass feedstock by mechanical means to improve handling and combustion characteristics of biomass. Wood pellets are normally produced from dry industrial wood waste, as e.g. shavings, sawdust and sander dust. Pelletization results in:

1. Concentration of energy in the biomass feedstock.
2. Easy handling, reduced transportation cost and hassle-free storage.
3. Low-moisture fuel with good burning characteristics.
4. Well-defined, good quality fuel for commercial and domestic use.

The processed biomass is added to a furnace or a boiler to generate heat which is then run through a turbine which drives an electrical generator. The heat generated by the exothermic process of combustion to power the generator can also be used to regulate temperature of the plant and other buildings, making the whole process much more efficient. Cogeneration of heat and electricity provides an economical option, particularly at sawmills or other sites where a source of biomass waste is already available. For example, wood waste is used to produce both electricity and steam at paper mills.

2. Co-firing

Co-firing is the simplest way to use biomass with energy systems based on fossil fuels. Small portions (upto 15%) of woody and herbaceous biomass such as poplar, willow and switch grass can be used as fuel in an existing coal power plant. Like coal, biomass is placed into the boilers and burned in such systems. The only cost associated with upgrading the system is incurred in buying a boiler capable of burning both the fuels, which is a more cost-effective than building a new plant.

The environmental benefits of adding biomass to coal includes decrease in nitrogen and sulphur oxides which are responsible for causing smog, acid rain and ozone pollution. In addition, relatively lower amount of carbon dioxide is released into the atmospheres. Co-firing provides a good platform for transition to more viable and sustainable renewable energy practices.

3. Pyrolysis

Pyrolysis offers a flexible and attractive way of converting solid biomass into an easily stored and transportable fuel, which can be successfully used for the production of heat, power and chemicals. In pyrolysis, biomass is subjected to high temperatures in the absence of oxygen resulting in the production of pyrolysis oil (or bio-oil), char or syngas which can then be used to generate electricity. The process transforms the biomass into high quality fuel without creating ash or energy directly.

Wood residues, forest residues and bagasse are important short term feed materials for pyrolysis being aplenty, low-cost and good energy source. Straw and agro residues are important in the longer term; however straw has high ash content which might cause problems in pyrolysis. Sewage sludge is a significant resource that requires new disposal methods and can be pyrolysed to give liquids.

Pyrolysis oil can offer major advantages over solid biomass and gasification due to the ease of handling, storage and combustion in an existing power station when special start-up procedures are not necessary.

4. Biomass gasification

Gasification processes convert biomass into combustible gases that ideally contain all the energy originally present in the biomass. In practice, conversion efficiencies ranging from 60% to 90% are achieved. Gasification processes can be either direct (using air or oxygen to generate heat through exothermic reactions) or indirect (transferring heat to the reactor from the outside). The gas can be burned to produce industrial or residential heat, to run engines for mechanical or electrical power, or to make synthetic fuels.

Biomass gasifiers are of two kinds – updraft and downdraft. In an updraft unit, biomass is fed in the top of the reactor and air is injected into the bottom of the fuel bed. The efficiency of updraft gasifiers ranges from 80 to 90 per cent on account of efficient counter-current heat exchange between the rising gases and descending solids. However, the tars produced by updraft gasifiers imply that the gas must be cooled before it can be used in internal combustion engines. Thus, in practical operation, updraft units are used for direct heat applications while downdraft ones are employed for operating internal combustion engines.

Large scale applications of gasifiers include comprehensive versions of the small scale updraft and downdraft technologies, and fluidized bed technologies. The superior heat and mass transfer of fluidized beds leads to relatively uniform temperatures throughout the bed, better fuel moisture utilization, and faster rate of reaction, resulting in higher throughput capabilities.


Woody Biomass Resources

Biomass power is the largest source of renewable energy as well as a vital part of the waste management infrastructure. An increasing global awareness about environmental issues is acting as the driving force behind the use of alternative and renewable sources of energy. A greater emphasis is being laid on the promotion of bioenergy in the industrialized as well as developing world to counter environmental issues.

Biomass may be used for energy production at different scales, including large-scale power generation, CHP, or small-scale thermal heating projects at governmental, educational or other institutions. Biomass comes from both human and natural activities and incorporates by-products from the timber industry, agricultural crops, forestry residues, household wastes, and wood. The resources range from corn kernels to corn stalks, from soybean and canola oils to animal fats, from prairie grasses to hardwoods, and even include algae. The largest source of energy from wood is pulping liquor or black liquor, a waste product from the pulp and paper industry.

Woody biomass is the most important renewable energy source if proper management of vegetation is ensured. The main benefits of woody biomass are as follows:

  • Uniform distribution over the world’s surface, in contrast to finite sources of energy.
  • Less capital-intensive conversion technologies employed for exploiting the energy potential.
  • Attractive opportunity for local, regional and national energy self-sufficiency.
  • Techno-economically viable alternative to fast-depleting fossil fuel reserves.
  • Reduction in GHGs emissions.
  • Provide opportunities to local farmers, entrepreneurs and rural population in making use of its sustainable development potential.

The United States is currently the largest producer of electricity from biomass having more than half of the world’s installed capacity. Biomass represents 1.5% of the total electricity supply compared to 0.1% for wind and solar combined. More than 7800 MW of power is produced in biomass power plants installed at more than 350 locations in the U.S., which represent about 1% of the total electricity generation capacity. According to the International Energy Agency, approximately 11% of the energy is derived from biomass throughout the world.

Biomass Resources

Biomass processing systems constitute a significant portion of the capital investment and operating costs of a biomass conversion facility depending on the type of biomass to be processed as well as the feedstock preparation requirements. Its main constituents are systems for biomass storage, handling, conveying, size reduction, cleaning, drying, and feeding. Harvesting biomass crops, collecting biomass residues, and storing and transporting biomass resources are critical elements in the biomass resource supply chain.

All processing of biomass yields by-products and waste streams collectively called residues, which have significant energy potential. A wide range of biomass resources are available for transformation into energy in natural forests, rural areas and urban centres. Some of the sources have been discussed in the following paragraphs:

Biomass Cycle
A host of natural and human activities contributes to the biomass feedstock

1. Pulp and paper industry residues
The largest source of energy from wood is the waste product from the pulp and paper industry called black liquor. Logging and processing operations generate vast amounts of biomass residues. Wood processing produces sawdust and a collection of bark, branches and leaves/needles. A paper mill, which consumes vast amount of electricity, utilizes the pulp residues to create energy for in-house usage.

2. Forest residues
Forest harvesting is a major source of biomass for energy. Harvesting may occur as thinning in young stands, or cutting in older stands for timber or pulp that also yields tops and branches usable for bioenergy. Harvesting operations usually remove only 25 to 50 percent of the volume, leaving the residues available as biomass for energy. Stands damaged by insects, disease or fire are additional sources of biomass. Forest residues normally have low density and fuel values that keep transport costs high, and so it is economical to reduce the biomass density in the forest itself.

3. Agricultural or crop residues
Agriculture crop residues include corn stover (stalks and leaves), wheat straw, rice straw, nut hulls etc. Corn stover is a major source for bioenergy applications due to the huge areas dedicated to corn cultivation worldwide.

4. Urban wood waste
Such waste consists of lawn and tree trimmings, whole tree trunks, wood pallets and any other construction and demolition wastes made from lumber. The rejected woody material can be collected after a construction or demolition project and turned into mulch, compost or used to fuel bioenergy plants.

5. Energy crops
Dedicated energy crops are another source of woody biomass for energy. These crops are fast-growing plants, trees or other herbaceous biomass which are harvested specifically for energy production. Rapidly-growing, pest-tolerant, site and soil-specific crops have been identified by making use of bioengineering. For example, operational yield in the northern hemisphere is 10-15 tonnes/ha annually. A typical 20 MW steam cycle power station using energy crops would require a land area of around 8,000 ha to supply energy on rotation.

Herbaceous energy crops are harvested annually after taking two to three years to reach full productivity. These include grasses such as switchgrass, elephant grass, bamboo, sweet sorghum, wheatgrass etc.

Short rotation woody crops are fast growing hardwood trees harvested within five to eight years after planting. These include poplar, willow, silver maple, cottonwood, green ash, black walnut, sweetgum, and sycamore.

Industrial crops are grown to produce specific industrial chemicals or materials, e.g. kenaf and straws for fiber, and castor for ricinoleic acid. Agricultural crops include cornstarch and corn oil? soybean oil and meal? wheat starch, other vegetable oils etc. Aquatic resources such as algae, giant kelp, seaweed, and microflora also contribute to bioenergy feedstock.

Importance of Waste-to-Energy Plants

Waste-to-energy plants offer two important benefits of environmentally safe waste management and disposal, as well as the generation of clean electric power. Waste-to-energy facilities produce clean, renewable energy through thermal, biochemical and physicochemical methods. The growing use of waste-to-energy as a method to dispose off solid and liquid wastes and generate power has greatly reduced environmental impacts of municipal solid waste management, including emissions of greenhouse gases.

Waste-to-energy conversion reduces greenhouse gas emissions in two ways. Electricity is generated which reduces the dependence on electrical production from power plants based on fossil fuels. The greenhouse gas emissions are significantly reduced by preventing methane emissions from landfills. Moreover, waste-to-energy plants are highly efficient in harnessing the untapped sources of energy from a variety of wastes.

An environmentally sound and techno-economically viable methodology to treat biodegradable waste is highly crucial for the sustainability of\ modern societies. A transition from conventional energy systems to one based on renewable resources is necessary to meet the ever-increasing demand for energy and to address environmental concerns.