How is Biomass Fuel Used to Generate Heat and Power?

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“Biomass” has turn out to be something of a buzzword in latest years but what precisely does it suggest? It means woody components or agricultural waste, (this kind of as rice hulls, sugar cane, or corn stalks), as properly as animal squander. These can be employed as fuels to create bioenergy. Biomass fuels are at the moment next only to water as a supply of renewable power…

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Concept of Biorefinery

A biorefinery is a facility that integrates biomass conversion processes and equipment to produce fuels, power, and value-added chemicals from biomass. The biorefinery concept is analogous to today’s petroleum refinery, which produces multiple fuels and products from petroleum.By producing several products, a biorefinery takes advantage of the various components in biomass and their intermediates, therefore maximizing the value derived from the biomass feedstock. A biorefinery could, for example, produce one or several low-volume, but high-value, chemical products and a low-value, but high-volume liquid transportation fuel such as biodiesel or bioethanol. At the same time, it can generate electricity and process heat, through CHP technology, for its own use and perhaps enough for sale of electricity to the local utility. The high value products increase profitability, the high-volume fuel helps meet energy needs, and the power production helps to lower energy costs and reduce GHG emissions from traditional power plant facilities.

There are several platforms which can be employed in biorefineries with the major ones being the sugar platform and the thermochemical platform (also known as syngas platform). Sugar platform biorefineries breaks down biomass into different types of component sugars for fermentation or other biological processing into various fuels and chemicals. On the other hand, thermochemical biorefineries transform biomass into synthesis gas (hydrogen and carbon monoxide) or pyrolysis oil.

The thermochemical biomass conversion process is complex, and uses components, configurations, and operating conditions that are more typical of petroleum refining. Biomass is converted into syngas, and syngas is converted into an ethanol-rich mixture. However, syngas created from biomass contains contaminants such as tar and sulphur that interfere with the conversion of the syngas into products. These contaminants can be removed by tar-reforming catalysts and catalytic reforming processes. This not only cleans the syngas, it also creates more of it, improving process economics and ultimately cutting the cost of the resulting ethanol.

Biomass Cogeneration

Biomass conversion technologies transform a variety of wastes into heat, electricity and biofuels by employing a host of strategies. Conversion routes are generally thermochemical or biochemical, but may also include chemical and physical. Physical methods are frequently employed for size reduction of biomass wastes but may also be used to aggregate and densify small particles into pellets or briquettes.

A wide range of conversion technologies are under continuous development to produce biomass energy carriers for both small and large scale energy applications. Combustion is the most widely used technology that releases heat and can also generate power by using boilers and steam turbines. The simplest way is to burn the biomass in a furnace, exploiting the heat generated to produce steam in a boiler, which is then used to drive a steam turbine. At the smaller scale, biomass pellet and briquette combustion systems mainly used for domestic and industrial heat supply are experiencing growing demand in some countries due to their convenience.

Advanced technologies include biomass integrated gasification combined cycle (BIGCC) systems, co- firing (with coal or gas), pyrolysis and second generation Biofuels. Second generation Biofuels can make use of biochemical technologies to convert the cellulose to sugars which can be converted to bioethanol, biodiesel, dimethyl ester, hydrogen and chemical intermediates in large scale bio-refineries.

Biomass fuels are typically used most efficiently and beneficially when generating both power and heat through a Combined Heat and Power (or Cogeneration) system. A typical CHP system provides:

• Distributed generation of electrical and/or mechanical power.
• Waste-heat recovery for heating, cooling, or process applications.
• Seamless system integration for a variety of technologies, thermal applications, and fuel types into existing building infrastructure.

CHP systems consist of a number of individual components—prime mover (heat engine), generator, heat recovery, and electrical interconnection—configured into an integrated whole. The type of equipment that drives the overall system (i.e., the prime mover) typically identifies the CHP unit.

Prime movers for CHP units include reciprocating engines, combustion or gas turbines, steam turbines, microturbines, and fuel cells. These prime movers are capable of burning a variety of fuels, including natural gas, coal, oil, and alternative fuels to produce shaft power or mechanical energy.

A biomass-fueled Combined Heat and Power installation is an integrated power system comprised of three major components:

1. Biomass receiving and feedstock preparation.
2. Energy conversion – Conversion of the biomass into steam for direct combustion systems or into biogas for the gasification systems.
3. Power and heat production – Conversion of the steam or syngas or biogas into electric power and process steam or hot water

The lowest cost forms of biomass for generating electricity are residues. Residues are the organic byproducts of food, fiber, and forest production, such as sawdust, rice husks, wheat straw, corn stalks, and sugarcane bagasse. Forest residues and wood wastes represent a large potential resource for energy production and include forest residues, forest thinnings, and primary mill residues.  Energy crops are perennial grasses and trees grown through traditional agricultural practices that are produced primarily to be used as feedstocks for energy generation, e.g. hybrid poplars, hybrid willows, and switchgrass. Animal manure can be digested anaerobically to produce biogas in large agricultural farms and dairies.

To turn a biomass resource into productive heat and/or electricity requires a number of steps and considerations, most notably evaluating the availability of suitable biomass resources; determining the economics of collection, storage, and transportation; and evaluating available technology options for converting biomass into useful heat or electricity.

Biomass Energy Resources in Indonesia

With Indonesia’s recovery from the Asian financial crisis of 1998, energy consumption has grown rapidly in past decade. The priority of the Indonesian energy policy is to reduce oil consumption and to use renewable energy. For power generation, it is important to increase electricity power in order to meet national demand and to change fossil fuel consumption by utilization of biomass wastes. The development of renewable energy is one of priority targets in Indonesia.

It is estimated that Indonesia produces 146.7 million tons of biomass per year, equivalent to about 470 GJ/y. The source of biomass energy is scattered all over the country, but the big potential in concentrated scale can be found in the Island of Kalimantan, Sumatera, Irian Jaya and Sulawesi. Studies estimate the electricity generation potential from the roughly 150 Mt of biomass residues produced per year to be about 50 GW or equivalent to roughly 470 GJ/year. These studies assume that the main source of biomass energy in Indonesia will be rice residues with a technical energy potential of 150 GJ/year. Other potential biomass sources are rubber wood residues (120 GJ/year), sugar mill residues (78 GJ/year), palm oil residues (67 GJ/year), and less than 20 GJ/year in total from plywood and veneer residues, logging residues, sawn timber residues, coconut residues, and other agricultural wastes.

Sustainable and renewable natural resources such as biomass can supply potential raw materials for energy conversion. In Indonesia, they comprise variable-sized wood from forests (i.e. natural forests, plantations and community forests that commonly produce small-diameter logs used as firewood by local people), woody residues from logging and wood industries, oil-palm shell waste from crude palm oil factories, coconut shell wastes from coconut plantations, as well as skimmed coconut oil and straw from rice cultivation.

The major crop residues to be considered for power generation in Indonesia are palm oil sugar processing and rice processing residues. Currently, 67 sugar mills are in operation in Indonesia and eight more are under construction or planned. The mills range in size of milling capacity from less than 1,000 tons of cane per day to 12,000 tons of cane per day. Current sugar processing in Indonesia produces 8 millions MT bagasse and 11.5 millions MT canes top and leaves. There are 39 palm oil plantations and mills currently operating in Indonesia, and at least eight new plantations are under construction. Most palm oil mills generate combined heat and power from fibres and shells, making the operations energy self –efficient. However, the use of palm oil residues can still be optimized in more energy efficient systems.

Other potential source of biomass energy can also come from municipal wastes. The quantity of city or municipal wastes in Indonesia is comparable with other big cities of the world. Most of these wastes are originated from household in the form of organic wastes from the kitchen. At present the wastes are either burned at each household or collected by the municipalities and later to be dumped into a designated dumping ground or landfill. Although the government is providing facilities to collect and clean all these wastes, however, due to the increasing number of populations coupled with inadequate number of waste treatment facilities in addition to inadequate amount of allocated budget for waste management, most of big cities in Indonesia had been suffering from the increasing problem of waste disposals.

The current pressure for cost savings and competitiveness in Indonesia’s most important biomass-based industries, along with the continually growing power demands of the country signal opportunities for increased exploitation of biomass wastes for power generation.

A Primer on Waste-to-Energy

Image by Getty Images via @daylife

Energy is the driving force for development in all countries of the world. The increasing clamor for energy and satisfying it with a combination of conventional and renewable resources is a big challenge. Accompanying energy problems in different parts of the world, another problem that is assuming critical proportions is that of urban waste accumulation. The quantity of waste produced all over the world amounted to more than 12 billion tonnes in 2006, with estimates of up to 13 billion tonnes in 2011. The rapid increase in population coupled with changing lifestyle and consumption patterns is expected to result in an exponential increase in waste generation of upto 18 billion tonnes by year 2020.

Waste generation rates are affected by socio-economic development, degree of industrialization, and climate. Generally, the greater the economic prosperity and the higher percentage of urban population, the greater the amount of solid waste produced. Reduction in the volume and mass of solid waste is a crucial issue especially in the light of limited availability of final disposal sites in many parts of the world. Millions of tonnes of waste are generated each year with the vast majority disposed of in open fields or burnt wantonly.

Waste-to-Energy (WTE) is the use of modern combustion and biochemical technologies to recover energy, usually in the form of electricity and steam, from urban wastes. These new technologies can reduce the volume of the original waste by 90%, depending upon composition and use of outputs. The main categories of waste-to-energy technologies are physical technologies, which process waste to make it more useful as fuel; thermal technologies, which can yield heat, fuel oil, or syngas from both organic and inorganic wastes; and biological technologies, in which bacterial fermentation is used to digest organic wastes to yield fuel. Waste-to-energy technologies can address a host of environmental issues, such as land use and pollution from landfills, and increasing reliance on fossil fuels.

Salman Zafar’s Articles in ISER

Renewable energy in South Africa

Issue 4 2010 / 13 December 2010 / Salman Zafar, Renewable Energy Advisor

South Africa, the most industrialised country in Africa, has a population of approximately 50 million living on a land area of 1.2 million km2. The country has large reserves of coal and uranium, and small reserves of crude oil and natural gas. Coal provides 75% of the fossil fuel demand and accounts for 91% of electricity generation. South Africa is enjoying sustained GDP growth of approximately 5% per annum. (more…)

Renewable Energy in Jordan

Issue 3 2010 / 14 October 2010 / Salman Zafar, Renewable Energy Advisor

The Hashemite Kingdom of Jordan is heavily dependent on oil imports from neighbouring countries to meet its energy requirements. The huge cost associated with energy imports creates a financial burden on the national economy and Jordan had to spend almost 20% of its GDP on the purchase of energy in 2008. Electricity demand is growing rapidly, and the Jordanian Government has been seeking ways to attract foreign investment to fund additional capacity. In 2008, the demand for electricity in Jordan was 2,260 MW, which is expected to rise to 5,770 MW by 2020. Therefore, provision of reliable and clean energy supply will play a vital role in Jordan’s economic growth.

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Biomass energy resources in the MENA region

Issue 4 2009, Past issues / 22 December 2009 / Salman Zafar, Renewable Energy Advisor

The high volatility in oil prices in the recent past and the resulting turbulence in energy markets has compelled many MENA countries, especially the non-oil producers, to look for alternate sources of energy, for both economic and environmental reasons. The significance of renewable energy has been increasing rapidly worldwide due to its potential to mitigate climate change, to foster sustainable development in poor communities and augment energy security and supply.

The major biomass producing MENA countries are Sudan, Egypt, Algeria, Yemen, Iraq, Syria and Jordan. Traditionally, biomass energy has been widely used in rural areas for domestic purposes in the MENA region. Since most of the region is arid/semi-arid, the biomass energy potential is mainly contributed by municipal solid wastes, agricultural residues and agro-industrial wastes.

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Biomass Combined Heat and Power (CHP) Systems

Combined Heat and Power (CHP) is the simultaneous generation of multiple forms of useful energy (usually mechanical and thermal) in a single, integrated system. In conventional electricity generation systems, about 35% of the energy potential contained in the fuel is converted on average into electricity, whilst the rest is lost as waste heat. CHP systems use both electricity and heat and therefore can achieve an efficiency of up to 90%.

CHP systems consist of a number of individual components—prime mover (heat engine), generator, heat recovery, and electrical interconnection—configured into an integrated whole. Prime movers for CHP units include reciprocating engines, combustion or gas turbines, steam turbines, microturbines, and fuel cells.

A typical CHP system provides:

• Distributed generation of electrical and/or mechanical power.
• Waste-heat recovery for heating, cooling, or process applications.
• Seamless system integration for a variety of technologies, thermal applications, and fuel types.

The success of any biomass-fuelled CHP project is heavily dependent on the availability of a suitable biomass feedstock freely available in urban and rural areas.

Rural Resources	Urban Resources
Forest residues	Urban wood waste
Wood wastes	Municipal solid wastes
Crop residues	Agro-industrial wastes
Energy crops	Food processing residues
Animal manure	Sewage

Technology Options

Reciprocating or internal combustion engines (ICEs) are among the most widely used prime movers to power small electricity generators. Advantages include large variations in the size range available, fast start-up, good efficiencies under partial load efficiency, reliability, and long life.

Steam turbines are the most commonly employed prime movers for large power outputs. Steam at lower pressure is extracted from the steam turbine and used directly or is converted to other forms of thermal energy. System efficiencies can vary between 15 and 35% depending on the steam parameters.

Co-firing of biomass with coal and other fossil fuels can provide a short-term, low-risk, low-cost option for producing renewable energy while simultaneously reducing the use of fossil fuels. Biomass can typically provide between 3 and 15 percent of the input energy into the power plant. Most forms of biomass are suitable for co-firing.

Steam engines are also proven technology but suited mainly for constant speed operation in industrial environments. Steam engines are available in different sizes ranging from a few kW to more than 1 MW_e.

A gas turbine system requires landfill gas, biogas, or a biomass gasifier to produce the gas for the turbine. This biogas must be carefully filtered of particulate matter to avoid damaging the blades of the gas turbine.  

Stirling engines utilize any source of heat provided that it is of sufficiently high temperature. A wide variety of heat sources can be used but the Stirling engine is particularly well-suited to biomass fuels. Stirling engines are available in the 0.5 to 150 kW_e range and a number of companies are working on its further development.

A micro-turbine recovers part of the exhaust heat for preheating the combustion air and hence increases overall efficiency to around 20-30%. Several competing manufacturers are developing units in the 25-250kWe range. Advantages of micro-turbines include compact and light weight design, a fairly wide size range due to modularity, and low noise levels.

Fuel cells are electrochemical devices in which hydrogen-rich fuel produces heat and power. Hydrogen can be produced from a wide range of renewable and non-renewable sources. A future high temperature fuel cell burning biomass might be able to achieve greater than 50% efficiency.

Conclusions

CHP technologies are well suited for Clean Development Mechanism (CDM) and sustainable development projects, because they are, in general, socio-economically attractive and technologically mature and reliable. In developing countries, cogeneration can easily be integrated in many industries, especially agriculture and food-processing, taking advantage of the biomass residues of the production process. This has the dual benefits of lowering fuel costs and solving waste disposal issues.

 

Anaerobic Digestion of Tannery Wastes

Anaerobic digestion is a favorable technological solution which degrades a substantial part of the organic matter contained in the sludge and tannery solid wastes, generating valuable biogas, contributing to alleviate the environmental problem, giving time to set-up more sustainable treatment and disposal routes. Digested solid waste is biologically stabilized and can be reused in agriculture.

The application of an anaerobic treatment for the break down of COD from tannery waste water is an attractive method to recover energy from tannery wastewater. Until now it was considered that the complexity of the waste water stream originating from tanneries in combination with the presence of chroming would result in the poisoning of the process in a high loaded anaerobic reactor.

When the locally available industrial wastewater treatment plant is not provided by anaerobic digester, a large scale digestion can be planned in regions accommodating a big cluster of tanneries, if there is enough waste to make the facility economically attractive. In this circumstance, an anaerobic co-digestion plant based on sludge and tanneries may be a recommendable option, which reduces the quantity of landfilled waste and recovers its energy potential. It can also incorporate any other domestic, industrial or agricultural wastes. Chrome-free digested tannery sludge also has a definite value as a fertilizer based on its nutrient content.

Woody Biomass Utilization and Sustainability

Harvesting practices remove only a small portion of branches and tops leaving sufficient biomass to conserve organic matter and nutrients. Moreover, the ash obtained after combustion of biomass compensates for nutrient losses by fertilizing the soil periodically in natural forests as well as fields. The impact of forest biomass utilization on the ecology and biodiversity has been found to be insignificant. Infact, forest residues are environmentally beneficial because of their potential to replace fossil fuels as an energy source.

Plantation of energy crops on abandoned agricultural land will lead to an increase in species diversity. The creation of structurally and species diverse forests helps in reducing the impacts of insects, diseases and weeds. Similarly the artificial creation of diversity is essential when genetically modified or genetically identical species are being planted. Short-rotation crops give higher yields than forests so smaller tracts are needed to produce biomass which results in the reduction of area under intensive forest management. An intelligent approach in forest management will go a long way in the realization of sustainability goals.

Improvements in agricultural practices promises to increased biomass yields, reductions in cultivation costs, and improved environmental quality. Extensive research in the fields of plant genetics, analytical techniques, remote sensing and geographic information systems (GIS) will immensely help in increasing the energy potential of biomass feedstock.

Bioenergy systems offer significant possibilities for reducing greenhouse gas emissions due to their immense potential to replace fossil fuels in energy production. Biomass reduces emissions and enhances carbon sequestration since short-rotation crops or forests established on abandoned agricultural land accumulate carbon in the soil. Bioenergy usually provides an irreversible mitigation effect by reducing carbon dioxide at source, but it may emit more carbon per unit of energy than fossil fuels unless biomass fuels are produced unsustainably.

Biomass can play a major role in reducing the reliance on fossil fuels by making use of thermo-chemical conversion technologies. In addition, the increased utilization of biomass-based fuels will be instrumental in safeguarding the environment, generation of new job opportunities, sustainable development and health improvements in rural areas. The development of efficient biomass handling technology, improvement of agro-forestry systems and establishment of small and large-scale biomass-based power plants can play a major role in rural development. Biomass energy could also aid in modernizing the agricultural economy.

A large amount of energy is expended in the cultivation and processing of crops like sugarcane, coconut, and rice which can met by utilizing energy-rich residues for electricity production. The integration of biomass-fueled gasifiers in coal-fired power stations would be advantageous in terms of improved flexibility in response to fluctuations in biomass availability and lower investment costs. The growth of the bioenergy industry can also be achieved by laying more stress on green power marketing.

Biomass Resources in Middle East and North Africa (MENA)

The major biomass producing MENA countries are Sudan, Egypt, Algeria, Yemen, Iraq, Syria and Jordan. Traditionally, biomass energy has been widely used in rural areas for domestic purposes in the MENA region. Since most of the region is arid/semi-arid, the biomass energy potential is mainly contributed by municipal solid wastes, agricultural residues and agro-industrial wastes.

Municipal solid wastes represent the best source of biomass in MENA countries. The high rate of population growth, urbanization and economic expansion in MENA region is not only accelerating consumption rates but also accelerating the generation of municipal waste.

The food industry in MENA produces a large number of organic residues and by-products that can be used as biomass energy sources. In recent decades, the fast-growing food and beverage processing industry has remarkably increased in importance in major countries in the region.

The Middle Eastern countries have strong animal population. The livestock sector, in particular sheep and goats, plays an important role in the national economy of the MENA countries. Agriculture plays an important role in the economies of most of the countries in the Middle East and North Africa. Crop residues encompasses all agricultural wastes such as bagasse, straw, stem, stalk, leaves, husk, shell, peel, pulp, stubble, etc.

Role of Waste-to-Energy in Waste Management

Waste-to-energy provides the fourth “R” in a comprehensive solid waste management program: reduction, reuse, recycling, and energy recovery. The benefits of full-scale implementation of energy recovery as a final step in waste management are evident:

• conservation of natural resources and fossil fuels
• drastic landfill reduction
• lower greenhouse emissions

The need for an integrated solid waste management strategy in a city, state, or country becomes more evident as that region’s economy grows and the standard of living improves. With increases in consumption, the amount of waste generated also increases. This creates stresses on the land used for disposal, can lead to environmental pollution, and can be detrimental to public health if the waste is not disposed properly.

Advisory and Consulting Services in Waste-to-Energy and Biomass Energy

BioEnergy Consult is committed to the development of sustainable energy systems based on non-food biomass resources and different types of wastes. We provide a wide range of cost-effective services that are specially designed to your needs, be it determining project feasibility, evaluating risks, preparing business plans, designing training modules or arranging project finance.

Please visit http://www.bioenergyconsult.com for more information on our capabilities, and feel free to contact us. We shall be happy to offer assistance in the development of your waste-to-energy, waste management, biomass energy and sustainable development ventures.

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